Danke Mold Blog

Danke Mold Blog

We would just like to share our rapid tooling, plastic injection molding and on-demand manufacturing ideas and experiences. Danke aims to provide you with a deeper understanding of the processes, best practices, and innovative approaches that have shaped our work in these fields.

The benefits of Mold Flow analysis

The benefits of Mold Flow analysis

There are lots of injection mold manufacturers have Mold flow analyst, yet in order to save cost, they are usually not willing to do mold flow analysis unless the customer request. Actually, many big customers take mold flow analysis...

How cooling system affect the part quality and productivity?

How cooling system affect the part quality and productivity?

Along with higher quality and productivity requirements on plastic products, demand for injection molded parts continues to increase every year because plastic injection molding process is well known as the most efficient manufacturing techniques...

Tips For Feed System Design of Injection Mold

Tips For Feed System Design of Injection Mold

Injection mold design is an important part of plastic product development. As a mold maker and injection molding factory, in order to improve the quality of parts, enhance tools performance and save manufacturing cost, we always keep...

Machining surface finish quality and the improvement

Machining surface finish quality and the improvement

In order to improve performance and life of the machine, we should analyze the factors that affect the surface quality of components and relevant solution to be taken. How surface quality affect the product performance? Roughness is a...

Key process of mold making- Mold Assembly

Key process of mold making- Mold Assembly

The last thing to be done in the injection mold making process is always the mold assembly. Last but not least. Mold assembly is always critical for tooling and molding quality.  Suppose that, the cores and cavities are done perfectly,...

Key process of mold making- Surface Polishing

Key process of mold making- Surface Polishing

Mold polishing is primarily a manual process requiring a high level of skill and knowledge. Mold polishing is perhaps the only operation that is not able to be automated, when all the CNC machining, EDM machining, surface grinding, and...

Key process of mold making- EDM process

Key process of mold making- EDM process

Electrical Discharge Machining (EDM) is a proven complementary method to traditional manufacturing processes like CNC milling and turning. When traditional machining methods reach their limit, electric discharge machining can be the solution. The...

Key process of mold making- Surface Grinding

Key process of mold making- Surface Grinding

Surface Grinding is the process of removing metal by the application of abrasives from a rotating wheel. When the moving abrasive particles contact the workpiece, they are just like tiny cutting tools, each particle cutting a tiny chip from the...

Key process of mold making- Wire Cutting

Key process of mold making- Wire Cutting

Today we talk about wire cutting, which is also called Wire Electrical Discharge Machining. In mold making process, wire cutting is widely used for making tool inserts, pockets, mold bases, ejector and core pin holes, Contoured parting...

Milling Machine: structure and Working

Milling Machine: structure and Working

Today we are talking about milling machine structure and its working. Milling machine is used to machining the metal and plastic work-piece by revolving cutting tool.It is versatile machine, It can perform all operations like turning,...

What Is Gas-assisted Injection Molding?

What Is Gas-assisted Injection Molding?

We would like to share some manufacturing knowledge about gas-assisted injection molding with you.   What Is Gas-assisted Injection Molding? Gas-assisted injection molding (GAIM) is one of the innovative injection molding processes...

10 steps in the product development process

10 steps in the product development process

An inventor or product designer gets an idea or concept for a product. Usually the idea comes from observation of daily life or work, finds out some bugs of current product, or what people need but no product meets their requirement.   An...